Designing a custom pallet? Make sure you address these five critical factors before going to production.
Custom pallets solve problems that standard sizes can't — but designing one well requires careful thought. Here are the five factors we discuss with every custom pallet client.
Factor 1: Load weight and distribution. Is the weight evenly distributed, or concentrated in certain areas? Point loads (like heavy machinery with feet) require reinforced deck areas and possibly thicker stringers.
Factor 2: Handling method. Will the pallet be moved by forklift, pallet jack, or crane? Fork entry requirements (2-way vs. 4-way) and lifting points directly influence the design.
Factor 3: Environment. Will the pallet be used indoors, outdoors, in cold storage, or in wet conditions? This determines material choice (softwood vs. hardwood vs. plastic), treatment requirements, and fastener specifications.
Factor 4: Return or one-way? If the pallet will be returned and reused multiple times, invest in durability — thicker lumber, hardwood blocks, ring-shank nails. If it's a one-way application, optimize for cost and weight.
Factor 5: Regulatory requirements. Does the pallet need ISPM-15 heat treatment for export? FDA compliance for food contact? USDA organic handling certification? These must be built into the design from the start.
At Oakland Pallets, custom pallet design is a consultative process. We work with you from concept through prototype to production, ensuring the final product meets every requirement.